Brewing Quality: High-Speed Defect Detection for Aluminum Coffee Cups

 

Datwyler needed a way to inspect thousands of aluminum coffee cups per minute—without slowing down production or compromising quality. Traditional inspection methods couldn't keep up with the speed or complexity of their process.

 

Averna delivered a fully integrated, high-speed inspection and stacking system that:

  • Seamlessly fits into Datwyler's existing production Line
  • Detects and removes defective cups in real time
  • Adapts to different cup variants and production needs
  • Operates at up to 1,800 cups per minute per station
  • Maintains a compact footprint of just 1.3 × 1.3 m

 

With five systems now in operation, Datwyler processes 9,000 cups per minute, with unmatched speed, accuracy, and reliability. The system's smart automation and lean design have helped reduce waste, improve decision-making, and support future scalability.

Download the Full Case Study!

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Overview

To meet the challenge of inspecting thousands of aluminum coffee cups per minute, Datwyler partnered with Averna to implement a high-speed, automated inspection and stacking solution.

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