Achieve 100% Safety on your Production Floor

Best Practice Principles for Automated Manufacturing

800x300_Safety on your manufacturing

Safety is not just a buzzword; it is a fundamental premise that should guide every aspect of manufacturing operations. A sound safety culture paired with effective risk-reduction methods is essential to:

Protect workers
Ensure manufacturing efficiency
Assure product quality standards
Maintain a healthy work environment.

These are the drivers to commit to a comprehensive safety program. To do it properly, one needs to foster a strong safety culture to addressing the unique challenges posed by automation and technology. While all manufacturing facilities have unique requirements, there are broader safety principles and strategies that can be applied across various industries.

A Company-Wide Commitment to Safety

A solid safety culture, driven by committed leadership, is fundamental for a healthy manufacturing environment. By promoting a safety-first mindset and encouraging employees to participate in safety initiatives, organizations can create a safer and more productive workplace.

A persuasive safety strategy is imperative to mitigate risks and ensure a safe working environment. Necessary measures include performing regular safety audits, developing emergency response plans, and collaborating with suppliers to ensure safe practices throughout the supply chain. A focus on safety is a strategic business decision that drives long-term success.

Protecting Workers in an Automated Environment

The adoption of cutting-edge technologies, such as task-oriented robotics and labor-saving automation, has revolutionized manufacturing processes. On the other hand, it also introduces new challenges and risks. To leverage the efficiency of technology while safeguarding workers, we must follow some general safety guidelines:

Ergonomic Design
Optimize workstations to reduce physical strain, particularly for workers who interact with automated systems.
Comprehensive Training
Provide easy-to-understand training for employees on applicable safety protocols, thorough hazard identification, and immediately actionable emergency procedures. This should include training on how to interact safely with automated equipment and clear documentation.
Personal Protective Equipment (PPE)
Ensure that PPE is always worn, especially when working near automated systems or handling hazardous materials.
Mental Health Support
Offer programs to help employees deal with stress, burnout, and other mental health challenges. This applies particularly for workers who may feel unable to cope with technological progress.
Penetration Testing
The importance of cybersecurity has grown exponentially in the last 10 years with most business activities happening online and/or in the cloud. To properly secure their data, companies have started implementing penetration testing to their operations before going live.
Employee Involvement
Encourage workers to actively participate in safety initiatives. Empower them to provide feedback on the design and implementation of sophisticated automation systems. They are the ones who will be using them.

Mitigating Risks in an Automated Environment

While automation in manufacturing offers substantial benefits, it also poses new risks. By giving priority to safety standards and implementing stringent measures, automated systems run reliably and safely.

In this context, compliance with industry standards such as ISO 10218-1 and ISO 10218-2 is paramount for robot design and operation. These standards outline specific requirements for safety, risk assessment, and emergency procedures.

To further improve safety, reliable emergency stop systems should be readily accessible and regularly tested. Physical barriers, such as fences or light curtains, can separate workspaces and prevent accidental entry into hazardous areas. Regular maintenance checks on automated equipment are essential to identify and address potential issues before they escalate. Additionally, robust cybersecurity measures are crucial to protect automated systems from cyberattacks, which could compromise safety and operational efficiency.

Maintaining a safe and healthy workplace

A powerful safety culture, adherence to industry standards, and the proper (use of) equipment are essential for a safe and productive workplace. However, it's equally important to pay attention to the seemingly small details such as:

A clean and organized work environment
Regular cleaning and decluttering
Proper waste disposal
Good hygiene practices

Each of these can significantly reduce the risk of accidents and illnesses. By addressing both large-scale safety initiatives and smaller, everyday practices, it is possible to create a safer and healthier working environment for everyone.

A Safer Manufacturing: A Commitment to Actions

From the shop floor to the executive suite, everyone has a role to play in ensuring a safe and healthy work environment. This includes implementing robust safety protocols, conducting regular safety audits, and prioritizing cybersecurity measures to protect both workers and sensitive data. By prioritizing safety, we can create a more productive, efficient, and sustainable manufacturing industry, ensuring that the products we produce are made with the highest standards of quality and safety.

Safety is not just a matter of resources or technology; it is a matter of commitment. It goes without saying that resources and technology are important tools, but it is the commitment to implementing safety practices that creates true safety. By investing in safety programs, empowering employees, and adopting best practices, we can create workplaces where everyone returns home safely each day.

For any questions on smart manufacturing please contact Averna.