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Passive vs Active Assembly

It’s time to learn the difference.


Understanding Alignment in Photonic Systems

In the world of photonics, precision is everything. Whether you're working with fiber optics, lasers, or integrated photonic circuits, the alignment of components directly impacts performance and efficiency. There are different methods for alignment, passive or active.

What Is Passive Alignment?

Passive alignment is where optical components are positioned based on mechanical tolerances and fixed reference points There is no feedback received in real-time. While it's cost-effective and suitable for high-volume production applications, it lacks the adaptability of active alignment, which dynamically adjusts components in real time.

What Is the Difference Between Active and Passive Alignment?

Active alignment uses real-time feedback to dynamically adjust the position of components. Alternatively, passive alignment depends on pre-defined mechanical constraints and does not adapt during assembly.

Here’s a quick comparison:

Feature

Passive Alignment

Active Alignment

Feedback

None

Real-time optical feedback

Execution

Reliant on mechanical tolerances

Optimized during alignment

Cost

Lower, especially for high-volume production

Higher due to higher complexity

Flexibility

Small

Adaptable to product variations

Our experts tell you more in their own words

 


When Should You Use Each?

Use passive alignment if you're manufacturing at a high volume with tight mechanical tolerances. Active alignment is suited for when components vary slightly, or for low-yield processes. The choice depends on your priorities or the application itself.

How to Automate Optical Alignment

Automating active alignment involves integrating motion control systems, automated vision inspection systems, and feedback loops into your assembly process. Generally, one system will significantly reduce human error and increase throughput. 

Aligning with the Right Strategy

Choosing the right alignment strategy is about understanding the application and measuring out cost, requirements and flexibility. Active alignment offers precision and adaptability, while passive alignment is simple and cost-effective. By understanding your system’s requirements and constraints, you can align your strategy to receive the best results.


You may also be interested in…

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If you are thinking about upgrading to an active alignment system, don’t start rom scratch. Here’s a look at our customizable and flexible platform!

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